Reverse Engineering & Food-Grade Automation for Unique Tooling Pty Ltd

When Unique Tooling Pty Ltd, a leader in precision manufacturing, sought to strengthen production resilience and modernise its operations, KEVOS® was engaged to deliver two transformative engineering initiatives — each designed to reduce dependency, sharpen efficiency, and unlock long-term operational autonomy.

The Challenge. Unique Tooling faced two pressing demands: regaining control over critical tooling components historically reliant on external suppliers, and replacing manual handling in their blow moulding operation with a hygienic, food-grade automated solution.

The Approach. Our team deployed high-precision 3D scanning (photo to CAD) digitally reconstruct complex tool geometries, producing fully parametric CAD models, production-ready drawings, and quality-assured documentation. In parallel, we engineered a complete pick-and-place automation concept — analysing workflow, regulatory compliance, and machine integration to design a robotic system tailored for contamination-free, repeatable handling.

The Solution. Through close collaboration with Unique Tooling's engineering leadership, we delivered two cohesive packages: a reverse-engineering toolkit enabling immediate in-house production, and a food-grade automation design ready for seamless deployment alongside existing blow moulding infrastructure.

The Impact. The outcomes redefined Unique Tooling's manufacturing capability — accelerating turnaround times, lowering production costs, eliminating supplier bottlenecks, and elevating output quality to meet stringent food-safety standards. More than a technical delivery, this engagement reinforced KEVOS®'s position as a trusted engineering partner to Australian manufacturers pursuing innovation and self-sufficiency.

Key Highlights

• Precision 3D Modelling & Reverse Engineering — parametric CAD models and manufacturing drawings enabling full in-house production control

• Food-Grade Pick & Place Automation — end-to-end robotic design ensuring hygiene, repeatability, and regulatory compliance

• Operational Gains — reduced downtime, lower costs, faster turnaround, and consistent high-quality output

• Collaborative Delivery — engineered in close partnership with Unique Tooling's leadership for full operational alignment

• Strategic Outcome — greater manufacturing autonomy and a scalable foundation for future automation initiatives

Engineering the Future of Clean Energy - Plant Design for Liquip International's Hydrogen Transition

When Liquip International — a global authority in bulk liquid storage and transfer systems — set its sights on a forward-looking hydrogen upgrade program, KEVOS® was entrusted with the engineering design and drafting backbone of the initiative. With Liquip's equipment powering terminal, tanker, and aviation operations worldwide, the project demanded precision, foresight, and uncompromising technical rigour.

Our team began with a thorough assessment of Liquip's existing factory footprint and equipment ecosystem, identifying critical opportunities to evolve the facility for next-generation energy infrastructure. From this foundation, KEVOS® delivered a fully realised plant design — complete with detailed CAD models and engineering documentation aligned to the strictest safety, compliance, and industry standards.

The redesigned layout was purpose-built for seamless integration with Liquip's hydrogen-readiness roadmap, optimising operational flow while future-proofing the facility for emerging clean-energy demands. Throughout every phase, KEVOS® operated as an embedded technical partner — maintaining transparent communication, agile project cadence, and complete alignment with Liquip's strategic vision.

The result is a facility blueprint engineered for performance, compliance, and long-term scalability — a tangible step in Liquip's transition toward sustainable energy systems. This engagement reflects KEVOS®' core strength: translating complex industrial challenges into precise, future-ready engineering solutions.

Key Highlights

• Delivered end-to-end plant design and CAD documentation for a global leader in bulk liquid transfer systems

• Engineered a layout optimised for hydrogen-readiness and future infrastructure upgrades

• Ensured full compliance with rigorous engineering, safety, and industry standards

• Provided continuous technical partnership, from initial assessment through final drafting

• Enabled Liquip's strategic transition toward clean-energy-capable manufacturing operations

Engineering Safer Maintenance for Pet Food Manufacturing

Client: Leading Pet Food Manufacturer | Partner: MNA Solutions | Service: Engineering Design & Drafting | Status: Concept Phase

In high-volume pet food manufacturing, maintenance safety is non-negotiable. KEVOS®, in partnership with MNA Solutions, was engaged to reimagine the hopper maintenance environment of a major production facility — an area compromised by falling debris, pinch points, restricted access, and ergonomically unsafe working conditions.

Our approach began on the plant floor. Through a collaborative, on-site assessment with maintenance personnel, we mapped real operational constraints before translating them into a precision-engineered concept. Leveraging advanced 3D CAD modelling, we simulated workflows, stress-tested access scenarios, and refined the design to integrate seamlessly into existing infrastructure — without disrupting continuous operations.

The resulting concept introduced a modular Hopper Cover system engineered for durability, accessibility, and proactive protection. Detachable sections enabled rapid servicing, while industrial-grade, corrosion-resistant materials ensured longevity in demanding conditions. Ergonomic access points and integrated safety provisions — including sensor-triggered machinery shutdown — elevated the standard of operator protection well beyond compliance baselines.

While the concept did not advance to implementation, the project delivered a robust, compliance-ready blueprint aligned with Australian safety standards, validated through client feedback that highlighted the depth of our methodology and engineering rigour. It reaffirmed KEVOS®' position as a trusted partner for solving complex, frontline industrial challenges through thoughtful, human-centred design.

This engagement strengthened our expertise in simulation-driven engineering and reinforced a core principle that defines our practice: safer environments are designed, not retrofitted.

Key Highlights

• Modular architecture enabling rapid maintenance and minimal operational disruption

• Industrial-grade materials engineered for dust, moisture, and vibration resilience

• Integrated safety systems with sensor-based automatic shutdown provisions

• 3D CAD-driven validation ensuring seamless plant integration

• Aligned with Australian safety standards — compliance-ready by design

Engineering Hygiene-Critical Access - A Stainless Steel Maintenance Platform for Australia's Pet Food Sector

When a leading Australian pet food manufacturer needed safer maintenance access within a hygiene-sensitive production environment, KEVOS® partnered with MNA Solutions to engineer a stainless steel platform built for the realities of food-grade manufacturing — where compliance, durability, and operational uptime are non-negotiable.

Our approach began on the plant floor. Through detailed site assessments, we mapped existing infrastructure, identified operational bottlenecks, and translated those insights into a design framework grounded in safety, ergonomics, and regulatory precision. From there, our team progressed through iterative concept development and high-fidelity 3D modelling, allowing every stakeholder to validate configurations long before fabrication.

The resulting design balanced engineering rigour with practical intelligence: a modular structure for rapid assembly and future adaptability, anti-slip surfaces and rounded edges to reduce injury risk, and corrosion-resistant, easy-clean materials engineered to meet strict food-industry hygiene standards. Structural optimisation reduced material consumption without compromising load integrity — a hallmark of KEVOS® design discipline.

While the project did not advance to construction, the design package was fully developed, regulator-ready, and recognised by the client for its precision and innovation. More importantly, it strengthened our capability in hygiene-critical environments and complex multi-stakeholder coordination — expertise we now bring to every food, beverage, and industrial engagement.

This project reflects how KEVOS® approaches every brief: with technical depth, transparent collaboration, and design solutions engineered for long-term operational value.

Key Highlights

• Hygiene-Compliant Engineering — Food-grade stainless steel design meeting Australian industry safety and cleanliness standards

• Modular Architecture — Configurable components built for rapid assembly and future plant adaptability

• Optimised Material Strategy — Reduced material usage while preserving structural performance

• Stakeholder-Led Process — Coordinated delivery between client, partner, and compliance requirements

• Capability Expansion — Deepened KEVOS® expertise in 3D modelling, regulatory design, and food-sector engineering

Engineered for Safety - Boom Gate & Plant Layout Design for a Pet Food Manufacturing Facility

When a high-throughput pet food manufacturing facility needed to reconcile heavy vehicle movement, pedestrian safety, and round-the-clock maintenance access, KEVOS® — in partnership with MNA Solutions — delivered a design response built on precision, foresight, and uncompromising safety standards.

The site presented a familiar industrial challenge in a complex form: dense forklift traffic, fragmented pedestrian routes, and access points that no longer served the operational tempo. Our brief was to re-engineer the flow without disrupting production, while embedding compliance and scalability into every decision.

We began with deep site analysis — traffic mapping, stakeholder consultations, and operational diagnostics — to ground the design in real conditions rather than assumptions. From this foundation, our team developed an integrated solution: a custom automated boom gate system with sensor-driven safety features, RFID and keycard access control, and strategic placement validated through traffic simulation. This was paired with a fully reimagined plant maintenance layout featuring zoned circulation, dedicated maintenance corridors, and intuitive wayfinding — engineered to OH&S standards and built around fail-safe principles.

Modularity was central to the approach, allowing phased implementation aligned with budget realities and future expansion. Although the client ultimately chose not to progress to construction, the engagement produced a complete, implementation-ready design package and elevated internal benchmarks for industrial safety planning.

The project stands as a clear demonstration of the KEVOS® methodology: data-driven, collaborative, and resolutely focused on outcomes that serve people first.

Key Highlights

• Custom Access Control System — Automated boom gates with integrated sensors, warning indicators, and RFID/keycard authentication

• Traffic Simulation–Validated Layout — Evidence-based positioning to eliminate bottlenecks and high-risk conflict zones

• Zoned Plant Maintenance Design — Segregated pathways for forklifts, pedestrians, and maintenance crews

• Compliance-First Engineering — Full alignment with OH&S standards and fail-safe operational protocols

• Modular, Scalable Framework — Phased implementation strategy designed for long-term operational flexibility

Engineered for Scale - In partnership with MNS Solutions | Food Manufacturing Sector

When MNS Solutions, the primary contractor on a major food manufacturing facility, needed a structural design partner capable of solving a complex high-volume materials handling challenge, they turned to KEVOS®. The brief: engineer a bin collection system for Pet Food Projects that could move significant throughput safely, integrate cleanly into an active production environment, and remain adaptable to future expansion.

Our team approached the proposal with the rigour the brief demanded. We began with a detailed assessment of site conditions, operational loads, and regulatory requirements, then worked shoulder-to-shoulder with MNS Solutions to align technical decisions with contractor priorities around budget, sequencing, and constructability. Advanced structural analysis validated dynamic and environmental load performance, while modular design principles ensured the system could scale without disrupting daily operations. Collaborative risk workshops surfaced and resolved key engineering questions early, well before they could impact cost or timeline.

The result was a structurally optimised, future-ready concept that exceeded the project's initial benchmarks for safety, efficiency, and innovation. Although the end client subsequently paused the build due to a shift in internal strategy, the proposal stands as a clear demonstration of KEVOS®' engineering depth, our ability to partner effectively with primary contractors, and our commitment to delivering solutions built for both today's operations and tomorrow's growth.

This engagement reinforces a core principle of how we work: every proposal, regardless of outcome, is treated as an opportunity to deliver engineering excellence.

Key Highlights

• Modular, scalable architecture designed to accommodate future facility expansion without operational downtime

• Advanced load analysis validating performance under dynamic and environmental conditions

• Early-stage risk mitigation through collaborative engineering workshops with MNS Solutions

• Cost-conscious, contractor-aligned design balancing technical ambition with practical constructability

• Full compliance with applicable industry, safety, and integration standards

Residential Transformation Under CDC Pathway — Compliant Design, Elevated Living

A family home reimagined through precision design and regulatory mastery. Our client envisioned a meaningful upgrade to their residence — expanded living zones, refined indoor-outdoor flow, and a resort-inspired backyard — without entering the lengthy Development Application process. The brief demanded a design solution that satisfied every parameter of the Complying Development Certificate (CDC) framework while delivering uncompromised lifestyle value.

KEVOS® approached the project as both architects of space and navigators of compliance. Each design decision was modelled against CDC criteria from inception, ensuring envelope, setbacks, and structural interventions aligned with statutory provisions before documentation reached the certifier. This front-loaded discipline eliminated rework, accelerated approval, and gave the client cost certainty from day one.

The final scheme reconfigured the kitchen into a larger, light-filled culinary core; introduced a seamlessly integrated outdoor deck that dissolved the threshold between interior and garden; added a versatile multipurpose room calibrated for evolving family needs; and anchored the rear yard with a premium swimming pool that redefined the property's character. Every element was technically resolved, code-aligned, and presentation-ready.

Certification was secured through a trusted private certifier on first submission — a direct result of rigorous documentation and proactive compliance engineering. Beyond approval, the outcome delivered measurable uplift in liveability, spatial flow, and long-term asset value.

This project reflects the KEVOS® methodology: design intelligence and regulatory fluency operating as one discipline.

Key Highlights

• First-submission CDC certification through a private certifier — zero amendments required

• Four integrated design interventions unified under a single compliant envelope

• Indoor-outdoor continuity achieved through deck integration and reoriented sightlines

• Premium pool installation positioned as the property's signature lifestyle asset

• End-to-end documentation spanning concept, technical drawings, and certifier-ready compliance reports

Modular Girder System Design — Reimagining Workflow Efficiency for Defence Manufacturing

When EPTEC, a leading defence manufacturer, sought to modernise the painting process for its large-scale components, KEVOS® was engaged to deliver an engineering-led solution that addressed efficiency, safety, and operational scalability.

The existing workflow relied heavily on manual handling and static painting stations, creating bottlenecks, safety exposure, and inconsistent throughput across production cycles. EPTEC needed a system that could move heavy, complex components seamlessly between stages — without compromising precision or operator safety.

KEVOS® responded with a fully engineered modular girder system, purpose-built for EPTEC's production environment. Our approach began with on-site assessments and stakeholder consultation, followed by iterative concept development, prototyping, and virtual simulation to validate structural integrity, load performance, and mobility under real-world conditions.

The final design introduced a rail-based mobility framework, a high-strength load-bearing structure, and a modular configuration capable of adapting to EPTEC's evolving product mix. Together, these elements offered a scalable blueprint for reducing manual labour, accelerating throughput, and elevating workplace safety.

While fabrication was deferred due to internal budget timing, the completed design was endorsed by EPTEC and remains implementation-ready — a testament to design that holds long-term strategic value beyond immediate execution. The project reinforces KEVOS®' position as a trusted engineering partner for defence and heavy industry, where precision, durability, and adaptability are non-negotiable.

Key Highlights

• Sector: Defence Manufacturing | Service: Industrial Design & Engineering Drafting

• Modular, reconfigurable girder architecture engineered for diverse component geometries

• Rail-based mobility system designed to eliminate manual transport between painting booths

• Validated through structural, mechanical, and mobility simulations under operational load

• Delivered as a future-ready blueprint — endorsed by client, primed for phased implementation

Adaptive Navigation Marker for Dynamic Waterways

Conventional navigation buoys share a critical flaw: their fixed height leaves them vulnerable to submersion when water levels rise, compromising visibility precisely when maritime safety matters most. Tasked with reimagining this essential infrastructure, KEVOS® developed a telescopic buoy concept that adapts seamlessly to fluctuating water conditions—delivering reliable visibility without dependence on motors, sensors, or electronic systems.

Our design response centred on a buoyancy-driven telescoping mechanism, engineered through concentric sliding sections that extend and retract in direct response to water elevation. As levels rise, internal buoyant force activates each successive segment, preserving a consistent beacon height above the waterline at all times. The system is entirely passive—mechanically elegant, energy-independent, and built for long-service environments.

Complementing the core mechanism, the concept integrates stabilising fins for performance in choppy conditions, marine-grade composite materials for corrosion resistance, and a high-visibility reflective head for round-the-clock navigation safety. The result is a sleek, cylindrical profile that performs reliably across rivers, ports, flood-prone zones, marine construction sites, and tidal coastal waters.

While the project remained at proof-of-concept stage due to stakeholder budget realignment, it successfully validated a forward-thinking solution to a persistent maritime challenge—and reinforced our methodology for designing under variable environmental conditions while balancing innovation against real-world commercial constraints.

Project Highlights

• Passive, electronics-free telescoping system driven entirely by buoyancy

• Concentric segment design maintains constant visibility regardless of water level

• Marine-grade composite construction engineered for harsh, long-term exposure

• Versatile application across navigation, construction, flood marking, and tidal zones

• Sustainability-focused material selection and low-impact manufacturing approach

Delivered by KEVOS®—engineering design and concept development for infrastructure that performs in the real world.

Reimagining Urban Parking Infrastructure — Client: EPTEC | Sector: Urban Infrastructure & Mobility | Service: Engineering Design & Concept Planning

Faced with rising community demand and the limitations of an ageing facility, EPTEC partnered with KEVOS® to reimagine the Smithfield carpark as a benchmark for modern urban parking. The brief called for more than capacity — it required a smarter, safer, and more sustainable environment that could serve users today and adapt to the demands of tomorrow.

KEVOS® approached the challenge through a data-led methodology, combining traffic flow analysis, end-user research, and close collaboration with local authorities to ground every design decision in real-world insight. Working within a constrained footprint and a disciplined budget, our team developed a multi-level concept that unlocks vertical capacity without compromising accessibility or movement.

The final concept introduces a one-way circulation system, dedicated pedestrian corridors, soft landscaping with native planting, and permeable paving for stormwater management. Layered on top is a smart-parking framework — real-time bay availability, mobile integration, and pre-booking functionality — transforming the facility from passive infrastructure into a connected, future-ready asset.

The result is a 20% uplift in capacity, measurable improvements in safety and traffic flow, and a visibly elevated public space that reflects the community it serves. The Smithfield redesign showcases KEVOS®' ability to translate engineering precision into meaningful, user-centred outcomes.

Key Highlights

• 20% capacity uplift achieved within an existing constrained footprint

• Smart-parking integration with real-time availability and pre-booking capability

• Sustainability-led design featuring permeable paving, native landscaping, and reduced heat gain

• Enhanced safety architecture through segregated pedestrian paths and one-way vehicle flow

• Stakeholder-aligned outcome delivered through rigorous engagement with authorities and end users

Client: EPTEC — Government & Defence Maintenance Contractor Discipline: Mechanical Design · Industrial Engineering · Workflow Optimisation

EPTEC engaged KEVOS® to re-engineer the material handling backbone of their defence-grade paint line. Static equipment, irregular component geometries, and constrained floor space were creating measurable bottlenecks across a workflow where precision finishing and throughput are non-negotiable.

Our response began with a workflow audit — observing how operators, components, and coatings moved through the facility — to translate operational friction into clear design priorities. From there, we progressed through concept sketching and 3D CAD development to deliver a horizontal trolley platform engineered for the realities of defence manufacturing: heavy, awkward loads, aggressive industrial environments, and zero tolerance for finish contamination.

The resulting solution pairs a welded RHS steel chassis (1.5m × 0.6m) with diagonal bracing for torsional rigidity, an open-deck profile to support airflow during coating, and a 200–300kg-rated caster system calibrated for controlled, repeatable travel paths. A suite of modular concept options — rotating platforms, adjustable supports, integrated task lighting, and stackable framing — was developed to future-proof the design across multiple defence programs.

While the program was paused due to client-side budget realignment, EPTEC retained a validated, implementation-ready concept and a clearer view of their own process inefficiencies — assets that remain deployable for future capital cycles.

Project Highlights

• Workflow-led engineering: design priorities driven by on-floor process mapping, not assumptions

• Defence-spec build: military-finish RHS frame engineered for heavy, irregular loads and harsh environments

• Modular by design: adjustable, rotating, and stackable options scalable across product lines

• Strategic deliverable: validated concept, process insight, and a platform ready for future activation

KEVOS® — engineering precision for industrial and defence environments.

When Ricardo, the lead electrical contractor on Melbourne's Velocity rail program, needed a partner capable of resolving the complex spatial and systems challenges of an onboard kitchen compartment, KEVOS® was engaged to deliver a complete 3D electrical and mechanical design solution under accelerated timelines.

The compartment posed a multi-layered engineering problem: integrating high-load appliance circuits, fluid piping, and structural sheet-metal elements within a confined, mobile environment — without compromising safety, serviceability, or aesthetic continuity with the broader train interior.

KEVOS® approached the brief as a unified systems design challenge rather than a series of isolated deliverables. Working entirely within SolidWorks 3D, our team produced a fully coordinated electrical layout with optimised power distribution for the kitchen zone, modelled wire and piping routes using advanced routing tools, and ran interference simulations to resolve clashes before fabrication. In parallel, we re-engineered the pantry in sheet metal to improve accessibility, spatial efficiency, and visual integration, and validated the fluid system through flow analysis to pre-empt installation-stage failures.

The outcome was a construction-ready documentation package — connection diagrams, routing maps, and step-by-step installation visuals — that allowed onsite teams to execute with speed and precision. By front-loading complexity into the digital model, KEVOS® reduced installation risk, compressed project timelines, and delivered a compartment that performs reliably in service.

The project stands as a benchmark for KEVOS®' capability to operate at the intersection of electrical and mechanical engineering, translating contractor requirements into refined, build-ready solutions.

Key Highlights

• Full 3D electrical layout and appliance-grade power distribution design

• SolidWorks routing for wiring harnesses and fluid piping with clash detection

• Sheet-metal pantry redesign for spatial and aesthetic optimisation

• Construction-ready installation diagrams that accelerated onsite delivery

• Seamless multi-contractor collaboration under compressed timelines

When a Sydney-based physiotherapist approached KEVOS® with an ambitious vision — a percussive therapy device capable of rivalling premium market leaders at a fraction of the cost — the brief demanded more than aesthetic refinement. It required a fundamental rethink of how high-performance physio equipment could be engineered, manufactured, and positioned.

KEVOS® led the concept-to-manufacture design phase, translating the founder's vision into a production-ready proof of concept. Our approach centred on disciplined simplification: every component, tolerance, and material was evaluated against a dual mandate of therapeutic performance and manufacturing efficiency. By embedding production logic into the earliest design decisions, we eliminated the costly redesign cycles that typically derail emerging hardware ventures.

Beyond engineering, we shaped a distinctive product identity by drawing on ancient therapeutic principles — introducing organic, wellness-driven design cues that set the device apart from the clinical aesthetic dominating the category. Through iterative sketching, 3D visualisation, and close founder collaboration, we delivered a refined concept that was both commercially viable and brand-defining.

The result was a fully validated, manufacturable design with a clear competitive cost structure and a differentiated market position. While the founder ultimately chose not to commercialise, the project stands as a testament to KEVOS®' ability to navigate constrained briefs, accelerate startup readiness, and deliver design intelligence that endures beyond a single product cycle.

Key Highlights

• Concept-to-manufacture design engineered for scalable, low-cost production

• Component-minimised architecture reducing assembly complexity and unit cost

• Wellness-led aesthetic rooted in ancient therapy, distinct from clinical competitors

• Founder-aligned iteration balancing technical feasibility with creative vision

• Production-ready deliverables including sketches, renderings, and manufacturing data

Engineering a Pandemic-Era Innovation: The Wink Solutions Currency Sanitiser

When COVID-19 transformed physical currency into a perceived vector for transmission, Wink Solutions envisioned a bold response — a machine capable of sanitising both banknotes and coins in real time, ready for deployment across banks, retail counters, and transport hubs. KEVOS® was engaged to translate that vision into a manufacturable, market-ready reality.

The engineering challenge was twofold: paper currency demanded delicate, damage-free handling, while coins required robust thermal and mechanical treatment. Both had to be sanitised thoroughly within a single, compact, public-facing device — and built for scale during a global supply-chain disruption.

Leveraging Autodesk Inventor, our team led full mechanical design, CAD development, and design-for-manufacture (DFM) refinement. We engineered a dual-path system featuring a soft-roller UV feed for notes and a heat-assisted tumbling mechanism for coins, optimised within a streamlined sanitisation chamber. Iterative prototyping cycles allowed us to refine tolerances, geometry, and user interaction — converting concept into a production-ready platform.

The result: a reliable, intuitive, and durable sanitiser engineered for high-traffic environments, with a reduced part count, simplified servicing architecture, and significantly improved manufacturability. The project drew national media attention, including a televised feature with founding partner David Gardner, underscoring both its public relevance and engineering credibility.

This collaboration exemplifies KEVOS®' ability to respond decisively to urgent, real-world challenges — fusing precision engineering, practical prototyping insight, and manufacturing intelligence into solutions that perform.

Key Highlights

• Dual-path mechanical system engineered for both fragile notes and durable coins

• Full CAD development and DFM refinement using Autodesk Inventor

• Modular architecture optimising serviceability, hygiene, and longevity

• Production-ready design delivered amid global supply-chain constraints

• Featured in national media coverage, validating market and public impact

Client: EPTEC Pty Ltd | Stakeholder: Transport for NSW

Location: Ricketty Street, Alexandria, NSW

Discipline: Structural Repair Drafting · Concrete & Reinforcement Documentation

When EPTEC Pty Ltd was tasked with restoring the structural integrity of the Alexandria Bridge, KEVOS® was brought in to deliver the technical drafting backbone of the project — translating complex civil repair requirements into government-compliant documentation aligned with Transport for NSW standards.

The brief demanded more than drawings. It called for forensic accuracy, regulatory fluency, and seamless coordination across multiple stakeholders operating under public infrastructure protocols. Working within strict NSW government procedures, our team conducted a detailed condition assessment of the existing structure, then engineered a complete documentation package covering concrete remediation and reinforcement repair specifications.

KEVOS® managed the full drafting lifecycle — from initial inspection and methodology mapping, to representation drawings, authority approvals, and on-site coordination through construction, testing, and commissioning. Each deliverable was built to withstand the scrutiny of public infrastructure review, ensuring zero ambiguity between design intent and site execution.

The result: a fully approved, audit-ready documentation set delivered on time and within budget, enabling EPTEC to execute repairs with confidence and Transport for NSW to sign off without revision cycles. The project reinforced KEVOS®' position as a trusted drafting partner for civil and government infrastructure works where precision, compliance, and accountability are non-negotiable.

Key Highlights

• Regulatory Precision — Full alignment with Transport for NSW documentation procedures and approval workflows.

• End-to-End Delivery — Inspection, drafting, approvals, procurement support, and construction oversight under one engagement.

• Zero-Defect Documentation — Repair drawings approved without rework, accelerating the construction timeline.

• Stakeholder Coordination — Transparent communication between contractor, authority, and site teams.

• Public Infrastructure Expertise — Demonstrated capability in safety-critical, government-grade civil works.

When EPTEC PTY LTD was engaged to deliver concrete repairs on the Macarthur Cowpasture Bridge, the project demanded more than structural expertise — it required defect documentation accurate enough to satisfy NSW Government compliance standards and clear enough to drive flawless execution on site. KEVOS® was brought in as the design and drafting partner to bridge that gap.

Our team began with a rigorous structural inspection, translating on-site conditions into a precise visual record of every defect, dimension, and repair zone. From there, we developed a complete documentation package — defect survey drawings, repair specifications, and project closure deliverables — engineered to meet the exacting protocols of NSW Government infrastructure projects.

Throughout the engagement, KEVOS® worked in close coordination with EPTEC's engineering and site teams, supporting procurement, construction, and commissioning phases. Every drawing was reviewed against compliance benchmarks, ensuring the documentation served as a single source of truth for stakeholders, contractors, and regulatory reviewers alike.

The result was a project delivered on schedule, on budget, and free of the costly rework that often plagues infrastructure rehabilitation. Beyond the deliverables, our involvement streamlined stakeholder communication, reduced documentation risk, and reinforced the safety and quality standards expected of public assets.

This project reflects the KEVOS® approach to civil and government drafting: technical accuracy, regulatory fluency, and a commitment to documentation that performs as hard as the structures it represents.

Key Highlights:

• Delivered NSW Government–compliant defect survey drawings and closure documentation

• Partnered with EPTEC PTY LTD across inspection, design, and commissioning stages

• Streamlined multi-stakeholder coordination and project workflow

• Project completed on time, within budget, with zero compliance issues

• Strengthened safety, quality, and audit-readiness for critical public infrastructure

Client / Industry: RoboHelix Manufacturing — Automotive & Electronics

Role: Mechanical Design & Manufacturing Drafting

Overview

In an industry where micron-level precision defines product performance, KEVOS® partnered on the development of RoboHelix — a next-generation helical coiling machine engineered to produce fine-wire coils with uncompromising accuracy for automotive and electronics applications.

Tasked with translating advanced engineering concepts into production-ready reality, our team delivered the complete suite of manufacturing documentation that enabled global suppliers to fabricate and assemble the machine to exact specifications.

Approach

Working in SolidWorks, our designers developed parametric 3D models that evolved iteratively alongside the engineering team — balancing performance, manufacturability, and adaptability. Every component was modelled to anticipate downstream production realities, reducing rework and accelerating supplier onboarding.

The resulting manufacturing drawing package was built to ISO 128 global standards and included multi-view geometry, dimensional tolerances, material and surface-finish callouts, and process notes for welding and machining — a single source of truth across the supply chain.

Solution & Impact

The most demanding challenge — accurately representing the coiling mechanism's complex curvature — was resolved through detailed calculations, prototype validation, and close engineering collaboration. A three-tier QA protocol (drafter self-check, peer review, senior engineer sign-off) ensured every drawing left our studio production-ready.

The RoboHelix machine is now fully operational, manufacturing helical coils that meet the project's stringent quality benchmarks — delivered on schedule and to specification.

Key Highlights

• Complete ISO 128–compliant manufacturing drawing package for global supplier fabrication

• Parametric SolidWorks modelling enabling agile design iteration

• Three-stage quality assurance protocol ensuring zero-defect documentation

• On-time delivery supporting an uninterrupted production schedule

• Successful build and deployment of a precision coiling machine now in active operation

When Sydney Welding Engineering required a structurally sound, code-compliant mezzanine for a high-profile commercial development in Sydney's CBD, they partnered with KEVOS® to translate complex engineering requirements into a fabrication-ready reality.

The project demanded absolute precision. Every component needed to satisfy stringent commercial building codes while meeting an aggressive delivery timeline — leaving no margin for redesign or rework on site.

KEVOS® approached the brief through advanced 3D modelling in SolidWorks, building a complete virtual representation of the structure before a single cut was made. This digital-first methodology surfaced design conflicts early, aligned stakeholders around a shared visual reference, and laid the groundwork for a frictionless fabrication phase. Our deliverables extended beyond drawings into a full fabrication ecosystem: dimensioned shop drawings, individual part details, welding specifications aligned to Australian structural standards, step-by-step fabrication sequencing, and a visual assembly guide engineered for the on-site team.

Through parametric modelling and automated drawing generation, KEVOS® compressed the design timeline without compromising tolerance or quality. Close coordination with structural engineers ensured full compliance with Sydney's commercial building regulations from day one.

The outcome: a mezzanine delivered on schedule, fabricated and installed without rework, and signed off to the client's complete satisfaction — a benchmark example of how digital engineering accelerates outcomes on commercial builds.

Key Highlights

• End-to-end SolidWorks 3D modelling, drafting, and assembly visualisation

• Fabrication-ready documentation with full dimensions, tolerances, and welding specifications

• Compliance secured against Sydney's commercial building codes through engineering collaboration

• Accelerated delivery via parametric modelling and automated drawing workflows

• Zero-rework fabrication and on-time project completion

Engineering Better Sleep: Patient-Specific Oral Devices for Apnea Therapy

KEVOS® partnered with OVENTUS to reimagine sleep apnea treatment through precision-engineered, patient-specific oral devices — replacing the discomfort of conventional CPAP therapy with a discreet, clinically effective alternative.

The Challenge. Sleep apnea affects millions globally, yet traditional CPAP machines suffer from notoriously low compliance due to bulk, noise, and discomfort. The clinical community needed a treatment patients would actually use night after night — one that adapted to the individual rather than forcing the individual to adapt to the device.

Our Approach. As authorised design partners, KEVOS® operates within a streamlined clinical workflow: patients receive a high-resolution intraoral scan at their local pharmacy, data is securely transmitted to OVENTUS, and our team transforms it into a precision 3D model. Using CSIRO-developed proprietary software, we engineer each device to the millimetre — analysing oral anatomy, optimising mandibular positioning, and validating every model against strict therapeutic and ergonomic parameters before final 3D production.

The Solution. A custom-fitted oral appliance that gently advances the jaw to maintain airway patency throughout the night. Every device is anatomically unique, manufactured via additive production for accuracy, repeatability, and rapid turnaround — bridging clinical-grade engineering with a frictionless patient experience.

The Impact. The collaboration delivers a non-invasive, highly accessible therapy that meaningfully improves treatment adherence and patient outcomes. Clinicians report stronger compliance and measurable improvements in sleep quality, while patients describe the device as transformative compared to legacy alternatives.

Key Highlights

• Patient-specific design powered by CSIRO-developed engineering software

• Seamless clinical pipeline — from pharmacy scan to printed device

• Additive manufacturing precision ensuring repeatability and rapid delivery

• Higher compliance versus conventional CPAP therapy

• Accessible care model decentralising specialist treatment to local pharmacies

This project reflects KEVOS®' commitment to applying advanced design engineering where it matters most — at the intersection of technology, healthcare, and human wellbeing.

Precision-Engineered Mogul Line Solutions for Global Manufacturing Leaders

In partnership with NID PTY LTD, KEVOS® delivered a portfolio of bespoke special purpose machines engineered for some of the most demanding production environments across the food, pharmaceutical, and cosmetics sectors. Each build was conceived as a tailored engineering response — purpose-designed to meet the exact operational, hygiene, and throughput standards of the client.

The brief called for machinery capable of sustained high-speed performance without compromising on precision, flexibility, or product integrity. Our scope spanned the development of a custom swing hopper depositor for Nature's Product, alongside a series of high-output 35–40 tray-per-minute depositors deployed for Tigerbrands, Pharmavite, Sweetcandy, Santacruz, Church and Vite, and Interpack — each calibrated to accommodate diverse product profiles and manufacturing conditions.

KEVOS® approached every build through a consultative, engineering-led process: deep client collaboration, rigorous tolerance design, and adaptive system architecture capable of handling variable product formats. The result is a fleet of machines that combine mechanical precision with operational versatility — engineered to perform reliably at scale, shift after shift.

The outcome for our clients has been measurable: elevated production throughput, consistent product quality, and reduced operational variability. Each installation reflects KEVOS®' commitment to engineering excellence — where innovation, reliability, and performance converge in machines built to advance the standards of modern manufacturing.

Key Highlights

• Multi-industry expertise across food, pharmaceutical, and cosmetics manufacturing

• High-speed precision — depositors engineered for 35–40 trays per minute

• Tier-one client portfolio including Tigerbrands, Pharmavite, and Interpack

• Custom-engineered systems with adaptive product-handling capability

• End-to-end delivery from concept and design through to commissioning

Looking to engineer a machine purpose-built for your operation? KEVOS® is ready to design it.

Bulk Master Series 7 — Engineering a Next-Generation Bulk Explosive Delivery Truck

When Orica Mining Services set out to evolve their flagship Bulk Master platform, KEVOS® was entrusted with the engineering redesign that would carry the system into its next operational era. The challenge was clear: deliver a truck capable of withstanding the punishing realities of mine-site operations, while reducing weight, improving safety, and modernising the operator experience — without compromising the platform's proven field performance.

Our team approached the brief as a complete structural and systems rethink. The legacy welded chassis was replaced with precision-engineered sheet metal profiles, fundamentally improving strength-to-weight ratio and long-term durability. Around this new structural backbone, we re-engineered the loading architecture, refined the control interface, and integrated a safety system aligned with the latest industry compliance standards.

The result is the Bulk Master Series 7 — a stronger, lighter, and smarter bulk explosive delivery truck purpose-built for the demands of modern mining operations. The redesign delivered measurable gains in fuel efficiency, loading throughput, and operator usability, while reducing maintenance exposure and on-site risk. Beyond the technical outcomes, the project reinforced KEVOS®' position as a trusted engineering partner to global mining leaders, capable of translating complex industrial requirements into refined, production-ready solutions.

This project reflects the core of our practice: precision engineering, intelligent design thinking, and a commitment to building equipment that performs at the highest level — safely, efficiently, and reliably.

Key Highlights

• Structural Innovation: Welded chassis re-engineered with sheet metal profiles for greater strength and reduced weight.

• Operational Efficiency: Faster, more streamlined loading system reduces cycle times on site.

• Enhanced Safety: Fully aligned with the latest mining industry safety standards.

• Operator-Centric Controls: Modernised interface designed for usability and reduced training overhead.

• Strategic Partnership: Delivered in collaboration with Orica Mining Services, a global leader in bulk explosives.

Blast Furnace Maintenance Documentation — OneSteel Whyalla. Precision Engineering Drafting in Partnership with L.E. Otten

KEVOS® partnered with leading engineering consultancy L.E. Otten to deliver a comprehensive maintenance documentation package for OneSteel Whyalla's blast furnace operations — one of Australia's most demanding heavy-industrial environments.

The Challenge. Blast furnace maintenance, including the replacement of refractory bricks and liners, is a high-risk, high-precision undertaking. OneSteel required clear, technically accurate documentation that maintenance crews could trust to execute complex shutdown tasks safely, efficiently, and without ambiguity.

Our Approach. KEVOS® combined deep technical drafting expertise with close collaboration alongside on-site maintenance personnel and L.E. Otten's engineering team. By immersing in the operational realities of the furnace — its components, sequences, and safety constraints — we translated complex engineering processes into intuitive, execution-ready visuals.

The Solution. We delivered two integrated deliverables: detailed maintenance planning drawings mapping tools, equipment, safety protocols, and component locations; and step-by-step instruction drawings that guided crews through each maintenance sequence with clarity and confidence. Every drawing was reviewed, approved, and aligned with the latest industrial safety standards.

The Impact. Delivered on time and within budget, the documentation package elevated maintenance accuracy, minimised operational risk, and strengthened communication between engineers and on-ground crews — translating directly into reduced downtime, improved safety outcomes, and measurable cost efficiency.

Key Highlights

• Engineering-grade drafting delivered in partnership with L.E. Otten

• Comprehensive planning and step-by-step instruction drawings for furnace shutdown works

• Full compliance with industrial safety standards and operational protocols

• Reduced risk, downtime, and human error during high-stakes maintenance cycles

• Project delivered on schedule and within budget, reinforcing KEVOS®' reputation for precision in heavy-industrial drafting

NEPEAN Conveyors required a precision-engineered bulk material handling solution capable of moving heavy, abrasive payloads with consistent throughput, operational safety, and a minimal environmental footprint — a brief that demanded both deep domain expertise and rigorous design discipline.

KEVOS® partnered with industry specialists L.E. Otten to deliver an integrated design and drafting program. Together, our teams developed concepts and detailed layouts for conveyors, transfer chutes, and crushing systems, anchoring every decision in material behaviour analysis, throughput modelling, and site-specific operating constraints.

Each component was engineered to the unique flow characteristics of the materials in transit. Chute geometry was optimised to reduce wear, dust, and unplanned downtime, while ensuring a stable, consistent feed into crushing equipment. Environmental considerations — emission control, footprint efficiency, and long-term sustainability — were embedded from concept stage rather than retrofitted at the end.

The outcome is a robust, scalable handling system purpose-built for demanding mining environments: reliable long-haul transport, lower maintenance overhead, and meaningful environmental gains, delivered without compromising on operational performance. The engagement reinforced KEVOS®'s standing as a trusted engineering partner for complex industrial infrastructure across mining, construction, and manufacturing.

Key Highlights

• Collaborative delivery alongside L.E. Otten, pairing specialist industry knowledge with KEVOS® drafting precision

• End-to-end design of conveyors, transfer chutes, and crushing system layouts

• Material flow analysis driving safety, throughput, and reduced component wear

• Environmentally conscious engineering integrated from the earliest design phase

• Scalable, sector-agnostic design framework applicable across mining, construction, and manufacturing

Client: BlueScope Steel | Partner: L.E. Otten Engineering Consultancy Scope: Structural & Piping Design Documentation

KEVOS® partnered with L.E. Otten, a leading engineering consultancy, to deliver the complete structural and piping design documentation for BlueScope Steel's Coke Plant No. 5 — a heavy-industrial facility where precision documentation directly translates to operational safety, build accuracy, and project economics.

The Challenge Coke plant infrastructure demands documentation of uncompromising accuracy. Even minor inconsistencies across structural and piping drawings can cascade into costly rework, schedule slippage, and on-site safety risks. The project required tight alignment between engineering intent, contractor capability, and stringent regulatory standards.

Our Approach We embedded our drafting expertise directly into the consultancy workflow — translating engineering specifications into clear, dimensionally accurate, fabrication-ready drawings. Every component, material specification, and connection detail was modelled with full traceability and cross-disciplinary coordination. Continuous collaboration with engineers, contractors, and approvers kept the documentation aligned with evolving site conditions and compliance requirements.

The Outcome A complete drawing package delivered on time and on budget — production-ready, audit-ready, and fully aligned with industry standards. The documentation provided BlueScope and its partners with a single source of truth from procurement through to construction, testing, and commissioning.

Key Highlights

• Delivered structural and piping documentation for a complex heavy-industrial facility

• Achieved 100% on-time, on-budget completion in partnership with L.E. Otten

• Ensured full compliance with industry standards, safety codes, and regulatory frameworks

• Reduced risk of error and rework through rigorous review and stakeholder coordination

• Provided fabrication-ready drawings supporting procurement, construction, and commissioning

KEVOS® delivers precision drafting and design documentation for industrial, structural, and engineering projects worldwide.

KEVOS® partnered with leading engineering consultancy L.E. Otten to deliver advanced 3D modelling and detailed shop documentation for the maintenance and modification of BlueScope Steel's Coke Plant No.6 furnace — a high-stakes industrial environment where precision, safety, and uptime are non-negotiable.

The challenge was clear: execute complex furnace modifications within a live steel manufacturing facility, where any miscalculation could trigger costly delays, safety incidents, or quality issues. Traditional drafting methods alone could not provide the spatial clarity required to coordinate fabrication, installation, and on-site assembly across multiple stakeholders.

Our team developed a comprehensive 3D CAD model of the furnace modification zone, enabling early clash detection, geometric validation, and constructability review before any steel was cut. From this single source of truth, we produced precise installation and manufacturing drawings that guided contractors through every fabrication and on-site sequence with confidence.

The result was a project delivered on time, on budget, and to specification — with measurable improvements in stakeholder communication, fabrication accuracy, site safety, and overall build quality. By front-loading visualisation and documentation, KEVOS® eliminated rework, reduced installation risk, and ensured seamless execution within an operational heavy industrial setting.

This project reflects KEVOS®' core capability: translating complex engineering intent into buildable, high-fidelity drafting deliverables that empower contractors and protect project outcomes.

Key Highlights

• Detailed 3D CAD Modelling of the furnace modification area for full spatial accuracy and clash-free design

• Installation & Manufacturing Drawings engineered for direct use by fabricators and site contractors

• On-Time, On-Budget Delivery within a live BlueScope Steel production environment

• Enhanced Safety & Quality through early issue identification and improved cross-team coordination

• Trusted Collaboration with L.E. Otten, reinforcing KEVOS®' role as a reliable structural drafting partner